Analysis of Specific Cutting Energy Consumption during Machining of Al 6061-T6 alloy, using the Energy Map Approach / (Record no. 610599)

000 -LEADER
fixed length control field 02916nam a22001577a 4500
082 ## - DEWEY DECIMAL CLASSIFICATION NUMBER
Classification number 670
100 ## - MAIN ENTRY--PERSONAL NAME
Personal name Warsi, Salman Sagheer
245 ## - TITLE STATEMENT
Title Analysis of Specific Cutting Energy Consumption during Machining of Al 6061-T6 alloy, using the Energy Map Approach /
Statement of responsibility, etc. Salman Sagheer Warsi
264 ## - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Islamabad :
Name of producer, publisher, distributor, manufacturer SMME- NUST;
Date of production, publication, distribution, manufacture, or copyright notice 2018.
300 ## - PHYSICAL DESCRIPTION
Extent 199p.
Other physical details Soft Copy
Dimensions 30cm
500 ## - GENERAL NOTE
General note There is an increased emphasis on energy efficiency of manufacturing processes owing to their<br/>negative impact on environment. Machining is one of the most widely used process in the<br/>manufacturing industry and accounts for more than 15% value in the globally manufactured<br/>products. Electrical energy consumption is considered as the major source of environmental and<br/>economic impact of machining processes.<br/>A number of studies can be found in literature that model and optimize energy consumption in<br/>machining processes. However, most of these studies employ power and energy as response<br/>variables that makes them machine tool specific. Therefore a generalized machine tool<br/>independent approach needs to be developed for energy consumption analysis in machining<br/>processes.<br/>This research addresses this problem by utilizing specific cutting energy as a response variable.<br/>Specific cutting energy takes into account cutting power and material removal rate and is<br/>independent of machine tool. A novel specific cutting energy map approach has been presented in<br/>this research. Al 6061-T6 alloy has been used as the workpiece material owing to its extensive<br/>application in automotive, aerospace and other high-tech products.<br/>The developed energy maps can represent specific cutting energy consumption in the form of<br/>different regions (very high, high, moderate, low and very low) against varying cutting condition.<br/>The energy map approach has been applied in conventional, transitional and high speed machining<br/>ranges. The formation of specific cutting energy regions has been investigated and it has been<br/>shown that these regions are strongly related with mechanics of cutting process in terms of: shear<br/>angle, chip ratio, chip formation, and contact length. It has been shown that energy saving up to<br/>52% in machining of Al 6061 alloy can be achieved by selecting appropriate cutting parameters<br/>from the developed energy maps.<br/>The undeformed chip thickness was observed to be the most influential machining parameter<br/>affecting specific cutting energy consumption. The developed energy maps also revealed the<br/>presence of an avoidance zone associated with high cutting speeds and low undeformed chip<br/>thickness. Built-up edge was observed to be responsible for formation of avoidance zone.
650 ## - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element PhD in Design and Manufacturing Engineering
700 ## - ADDED ENTRY--PERSONAL NAME
Personal name Supervisor : Dr. Syed Hussain Imran Jaffery
856 ## - ELECTRONIC LOCATION AND ACCESS
Uniform Resource Identifier <a href="http://10.250.8.41:8080/xmlui/handle/123456789/13187">http://10.250.8.41:8080/xmlui/handle/123456789/13187</a>
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme
Koha item type Thesis
Holdings
Withdrawn status Permanent Location Current Location Shelving location Date acquired Full call number Barcode Koha item type
  School of Mechanical & Manufacturing Engineering (SMME) School of Mechanical & Manufacturing Engineering (SMME) E-Books 07/26/2024 670 SMME-Phd-4 Thesis
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